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PRODUCT PORTFOLIO

Catalysts, Adsorbents & Process Chemicals

Explore Sarv Catalyst’s portfolio of materials developed for refinery, petrochemical and industrial process applications.

Products

12 products

GUARD BEDS

Protecting the Catalyst Bed Below

A guard bed is not a catalyst in the usual sense. It sits at the inlet of a hydrotreating reactor and takes the damage the main catalyst would otherwise take, so that the material doing the work keeps its activity for as long as the cycle needs it to.

It works in two ways at once. Physically it traps the particulate and the scale that would otherwise deposit on the catalyst surface and raise the pressure drop across the bed; chemically it adsorbs the metal contaminants — iron, arsenic, nickel and vanadium — that poison an active site permanently and cannot be regenerated out.

The economics are the reason it exists. Sacrificing a small volume of cheap, replaceable material at the inlet protects the much larger volume of catalyst behind it: the run length extends, the number of shutdowns falls, and the cost of a catalyst replacement — which is the material, the labour and the lost production — is paid less often.

Two mechanisms, one bed

The bed is designed against both at once: the void structure and the crush strength handle the solids, and the surface chemistry handles the metals.

  • Physical trapping of particulates, scale and corrosion products at the reactor inlet.
  • Active chemical adsorption of metal contaminants onto a sacrificial surface.
  • Pressure-drop protection for the main bed, so the unit keeps its design throughput.
  • Catalyst life extension behind the guard: the active material is not consumed by contaminants.

CONTAMINANTS

What the Bed Is There For

The metal contaminants a guard bed is specified to catch before they reach the hydrotreating catalyst.

  • Fe

  • As

  • Ni

  • V

OPERATING EFFECT

What Protecting the Bed Buys

The reasons an operator pays for a guard bed rather than for more catalyst.

  • Longer catalyst life in the main bed.

  • Lower catalyst replacement cost per cycle.

  • Fewer unplanned shutdowns for a bed change.

  • Stable pressure drop across the reactor.

SERIES

Guard Bed and Hydrotreating Series

The guard bed series and the hydrotreating duties they protect. The catalyst chemistry decides what a series is specified for: CoMo for hydrodesulfurization, NiMo where hydrodenitrogenation matters as well.

Series Catalyst chemistry Duty
SGC0 Guard bed Inlet protection for the hydrotreating bed behind it.
SHT13 CoMo / NiMo Hydrotreating duty, specified by the feed and the target.
LNHT NiMo / CoMo Light naphtha hydrotreating.
HNHT NiMo / CoMo Heavy naphtha hydrotreating.
FRNHT NiMo / CoMo Full-range naphtha hydrotreating.
KHT CoMo / NiMo Kerosene hydrotreating.
GHT CoMo / NiMo Gasoline hydrotreating.
HDS CoMo Hydrodesulfurization for a specified stream.
GKHDS CoMo / NiMo Gasoline and kerosene hydrodesulfurization in one route.

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